The sourcing of raw material that are used in the manufacturing process by manufacturers has for a long period been done in liquid form. This has and continues to happen to a huge extent because handling liquids is better. However, it is time to change because sourcing raw materials in form of powder is proving to be more beneficial than sourcing materials in liquid form. One of the advantages is that shipping costs are reduced. This is worth knowing about High efficiency powder induction.
The savings are even bigger if the raw materials are sourced in very large quantities. However, sourcing powders can be a big inconvenience if one does not have an efficient in-house system for converting the solid into liquid form. Converting powders into liquids is supposed to be a very simple process that involves pouring the solid into the liquid and then mixing them into a liquid.
This process is not as easy as it looks in the real world. The procedure could prove odious in the production area if not handled well. First, the major problem experienced entails production of too much dust while mixing. A lot of dust is generated when powders are poured into liquids. This dust spreads in the work area, endangering the health of workers who might develop respiratory issues.
The dust can also cause equipment failure when it finds its way into circuit boards of various machines used in the workplace. It also settles on surfaces, causing the workplace to be dirty. When all these events happen, there is a lot of waste to the product. The risk of explosion also exists. The mixing process also results in the build-up of lumps and agglomerates on the internal walls of the mixing equipment.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
In order to avoid negative effects, numerous companies have invested in efficient systems which make it possible to mix powders in enclosed environments. An efficient system employs transport and dispersing system (TDS) that inducts powders directly into liquids without forming dust. This implies that one will not have to use knives or other similar tools. Also, it eliminates formation of lumps on container walls.
TDS systems create a vacuum in the container where powders need to be poured. The vacuum sucks powders from bags directly into the container, without creation of dust. Bags are emptied completely too. These systems also make it possible to remove the exact amount of powder required from the bag. For instance, if only half a bag of the material is required, the TDS system is able to measure and suck the exact amount of material.
The remaining material is normally left in the bag where it can be used later. With this system, handling harmful substances is done more efficiently. Some of the harmful powders that need to be handled using TDS systems are diatomaceous, silica, black carbon, and pigments.
The savings are even bigger if the raw materials are sourced in very large quantities. However, sourcing powders can be a big inconvenience if one does not have an efficient in-house system for converting the solid into liquid form. Converting powders into liquids is supposed to be a very simple process that involves pouring the solid into the liquid and then mixing them into a liquid.
This process is not as easy as it looks in the real world. The procedure could prove odious in the production area if not handled well. First, the major problem experienced entails production of too much dust while mixing. A lot of dust is generated when powders are poured into liquids. This dust spreads in the work area, endangering the health of workers who might develop respiratory issues.
The dust can also cause equipment failure when it finds its way into circuit boards of various machines used in the workplace. It also settles on surfaces, causing the workplace to be dirty. When all these events happen, there is a lot of waste to the product. The risk of explosion also exists. The mixing process also results in the build-up of lumps and agglomerates on the internal walls of the mixing equipment.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
In order to avoid negative effects, numerous companies have invested in efficient systems which make it possible to mix powders in enclosed environments. An efficient system employs transport and dispersing system (TDS) that inducts powders directly into liquids without forming dust. This implies that one will not have to use knives or other similar tools. Also, it eliminates formation of lumps on container walls.
TDS systems create a vacuum in the container where powders need to be poured. The vacuum sucks powders from bags directly into the container, without creation of dust. Bags are emptied completely too. These systems also make it possible to remove the exact amount of powder required from the bag. For instance, if only half a bag of the material is required, the TDS system is able to measure and suck the exact amount of material.
The remaining material is normally left in the bag where it can be used later. With this system, handling harmful substances is done more efficiently. Some of the harmful powders that need to be handled using TDS systems are diatomaceous, silica, black carbon, and pigments.
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